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Pears soap was made using a process entirely different from that for other soaps. A mixture of "tallow" and other fats was saponified by an alkali [a] in industrial methylated spirits. After saponification was completed, the resulting glycerol was left in the batch. Batches were made not in huge pans, but in small kettle-like vessels. As soon as the translucent amber liquid had cooled enough to solidify it was extruded into opaque oval bars that were cut into bath- or toilet-weight tablets ready for beginning their long spell in the drying rooms (ovens). The hot liquid soap fresh from the vessel had a total fatty matter (TFM) of 45% compared with the TFMs of 70–80% usual in soaps made by the conventional method. The TFM increased considerably as the alcohol content fell during drying.
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